A Riveting Story

Because sometimes, even slow-setting epoxy isn’t good enough. 


I originally tried epoxy only – but both handles fell apart in a couple of months.  The solution (hopefully): epoxy one side in place, drill through, epoxy the other side on, drill back through the first hole.  Cut a 3/16″ brass rod to length, add more epoxy to the hole, tap through. Let it set, file to length, and mushroom the pins with a hammer. Refinish. If that doesn’t work… well, I guess I’ll switch to commercial rivets (not my first choice). Time will tell. 

Only real problem so far is that the laminated handle is clearly not centered, and the rivets highlight that.  Lessons for next time.

I really need more days off.  Today brought to you by Diana Krall’s “All For You” and “Turn Up the Quiet”. 

More tomorrow. 

Ross Henton

May 2017

Benches Rising

One thing about vintage tools… they age more gracefully than I do. I was out of the shop (and derelict in my blogging) for quite a while, but I’m glad to say that I’m back on track. One of the minor projects that’s been lying dormant for a while is a riser/vise for the top of the workbench.  I had originally thought about a Moxon vise, but I had a couple of press screws in the pile and decided to use those instead.

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Construction is extremely simple, and a lot of the design was adapted from the bench-on-bench plans at http://www.closegrain.com – a fantastic blog.

The top is just sections of fir 2×4, left over from the original workbench build. The screws are veneer press screws (from Woodcraft, I think).  wood-2-of-17

The threaded supports for the screws are buried in the laminations of the top, and the front face vise is some scrap mesquite (if there is such a thing). The riser is about 28″ wide, and will just fit a 24″ board between the screws.

wood-3-of-17Two washers keep the handles from marring the face of the vise, two rubber washers (visible below, just barely) keep the front face in place when it retracts, and I sank two metal collars just larger than the threads into the mounted mesquite block.

wood-4-of-17The stands are just I-beams made out of scrap plywood. The version on closegrain.com uses dado joinery; this is just simple pocket-hole joinery. Two threaded inserts under the top and a couple of threaded knobs let the stands be removed, so the whole thing breaks down for storage. The top has holes for holdfasts for bench dogs. It’s important to make the stands high enough to allow your longest holdfasts to clear the workbench below.

wood-5-of-17If working with longer boards, the riser can be clamped in place with the workpiece registered against the front of the bench. That makes for an extremely stable arrangement.

All told? I think the press screws were about $10 each. Bushings, scrap wood, rubber washers… that was it. The build took an afternoon and an evening (including letting the glue dry).

First impressions are absolutely great. I cut some dovetails as soon as it was finished, and it was much more comfortable – and my accuracy improved by having the workpiece up closer to me instead of down at the right height for planing.

Brought to you by Oscar Peterson’s Night Train, and Pat Metheny’s A Map of the World.
Stay tuned.

Ross Henton

September 2016

 

The Tool Tray Debate, and a Quick Retrofit

Tool tray or not tool tray? That is the question. Whether ’tis nobler in the mind to suffer the chisels and squares of outrageous clutter, or to take arms against a sea of disarray, and by opposing, end it?

I hear just as much debate about whether or not to put a tool tray on your bench as I do about the perfect-final-last-word-system for cutting dovetails (pins first, BTW. Don’t ask.).  When I built the Roubo du Garage, I decided against the tool tray – I wanted the flat real estate of the benchtop, didn’t want to change the dimensions to make the bench too wide, and didn’t like the fiddly reversible tool trays in the center of the bench that I’ve seen in some designs.

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BUT… recent work became frustrating. Chisels, squares, marking knives, pencils, mallets. Everything seemed to get in the way at the wrong moment. Taking things out of the cabinet one at a time and trying to put them back to avoid clutter on the bench didn’t work even a little bit.

So, I decided to make a removable tool tray on the left end of the bench. I don’t use a planing stop at the end, I use the inset planing stop (visible in the photos).  For wider pieces, I have a thin stop that clamps into the face vise and works across the bench.  The tray is just scrap plywood, two threaded inserts, and two knurled brass screws.  If I decide I don’t like it, or I need the end of the bench for something, it comes off in a few seconds.

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If I do decide to keep it around, I’ll probably build something more aesthetically pleasing (dovetails, nice joinery, or whatnot). Just because. But for now, I can test the idea and decide which side of the controversy to come down on.

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Today’s music wasn’t… it was an audiobook reading of H.P. Lovecraft’s “The Case of Charles Dexter Ward”.

Go build something.

Ross Henton

January 2014

A Tacky Solution

One thing that I’m absolutely guaranteed that I will not have when I really need one is a tack cloth.
I needed one today for the Mystery Project (more about that saga later). What I found was a dried-out tack cloth about the consistency of a chunk of cardboard, and about as useful. It wouldn’t even bend, much less collect dust.
But, fortunately, it’s salvageable. A half-teaspoon or so of water and turpentine each, knead it through, and let it sit in a container for a few minutes. Viola. good as new.

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This should not be misconstrued as an endorsement for Talenti Sicilian Pistachio Gelato. But, lord, it could be.

Ross Henton
January 2014

A Simple Test

If you’re filing something (like a piece of hardware, as seen here) and it seems to be taking longer than expected, shift farther down the file.

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Take short strokes as close to the handle as you can work. If it cuts better and faster, the file is worn out and should be replaced.
Seems obvious, doesn’t it? So why did I just waste ten minutes, when I should have checked last time I used it? Looks like I’m off to the store.

How (mildly) annoying.

Ross Henton
January 2014

Woodworking and Travel, Part 2

It’s broken my heart the past few months to have so little shop time.  Work-related travel has kept me away from shavings and sawdust – honestly, I recently bought a new set of chisels (Stanley Sweetheart 750s, more about those later), and I really enjoyed the hour I spent sharpening and flattening them. When I really enjoy sharpening, I’ve been out of the shop too long.

But being away has also amazed me sometimes, as I’ve seen (and learned things) from past craftsmen.  For example:

This amazing carved bench – inscription courtesy of Otis Redding – was on display at the Chelsea Flower Show, in London. The work was outstanding; I loved the subtle curves carved into the seat. The closer I looked, the more impressed I was – it was flawless work.

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If you’ve ever wondered whether or not it’s worth that little extra time to put into your joinery, consider this little chaise – it’s Egyptian. 18th dynasty, somewhere between 1550-1186 BC. It’s survived over three thousand years. Honestly, that makes me want to spend a little more practice time with my joinery, and stop patting myself on the back because my mesquite table has survived three whole years so far.

Joinery

One of my favorite pastimes is making my own hand tools.  They’re fun, accurate, made for my hand, and I get far more joy out of using them on other projects than anything I’m likely to ever buy at Woodcraft.  I hope they hold up this well – this ruler (an “angulated rule”) belonged to Tutankhamen’s Minister of Finance.Stop to consider sometime that the work of your hands may outlast a few years in the corner of your house, or a generation in your tool chest. Maybe it’ll face a longer test of time.

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And Now, a Shameless Plug:

I have one other great passion besides woodworking – I’ve been a photographer as long as I could hold a camera. Recently, I’ve gotten more serious about it, and started to make prints available for sale. My work is mostly travel, architectural, and garden photography – the photos on my blog are mostly just iPhone snaps (because it’s handy).

If you’re interested to see some of my other work, it’s viewable at my other website, Art in Transit: http://ross-henton.artistwebsites.com/

Also, on Facebook: http://www.facebook.com/ArtInTransit

Please stop by if you have a minute! I’d love to see you there.

Next time: Hopefully, back to the Mystery Project.

Ross Henton

May 2013
black white art

Back to School, Nu Yawk Style

Last year, I was invited to teach a short introductory hand-tool class at the new (not-even-officially-opened) Lawson Boating Center on Lake Chautauqua.  It was successful enough that they’ve asked me to come back this year and present a longer class – two days this time.  This is going to be a fun class, and topics will be all over the map of hand tool types and techniques.  Class will be on Saturday, July 21st, and Sunday, July 22nd. (Yes, it really says 8:00 in the morning. They’ve promised me coffee.)

The poster doesn’t begin to describe the fun we’re going to have (or at least, the fun that I’m going to have).  It can’t capture things like last year’s challenge: “Make this crappy blue Record plane cut something.” Or the fact that we didn’t have a real workbench, but made do with what appeared to be a Roman relic instead.

Seriously, last year was a blast, and I think this one will be as well. I’d love to see any of you there if you’re in the area.

About the Lawson Center:

The Lawson Boating Heritage Center on Chautauqua Lake. If it sounds cool, it’s because it is. Wonderful people, fascinating place, wonderful little town. The members there are all tied to the history of wooden boats on the lake, and you can see some fascinating examples of a type of woodworking most of us never get a good chance to experience – the construction, preservation, and restoration of antique wooden boats.

The Lawson Center: 73 Lakeside Drive (P.O. Box 10), Bemus Point, New York 14712. N 42*9’37” by W 79*23’34”

About Bemus Point:

The Village Casino. I’ll be down there eating wings a lot of the week.

The Italian Fisherman. Or here, eating pasta. Conveniently, next door to the Lawson Center. Maybe it’s fate.

Otherwise, I’ll be out on the lake enjoying the weather. And my friend Bill’s Chris-Craft Riviera. Wahoo. See you on the water.

Next time: Several of you have asked why I haven’t posted recently.  Real Life interfered with my shop schedule, but gave me the chance to do some traveling: Munich, London, Paris, Kalifornia… so next post, it’s Woodworking on Vacation: How To Bore Your Family With Woodworking Stuff While In A Magnificent Medieval Cathedral.

Ross Henton

July 2012